Our design capabilities cover process, product and equipment including tools and patterns.

Our design capability for part-to-tool design conversion is compatible with a spectrum of software platforms. Input CAD data can be direct part files in Pro-E, Catia, IGES or STEP format.

Tool design is either in-house or vendor-sourced by our design department as a part of its overall responsibility.

MPC has established and developed a worldwide network of specialist tool makers who supply premium-grade, cast-aluminum tools for applications ranging from the automotive and construction segment to the HVAC and medical segment.

The type of aluminum alloy chosen for casting is based on the final product's quality parameters. All tools will have cooling lines.

For orders that are lower in volume, fiberglass and epoxy tooling is used. This is done in- house. Low volume orders range from 100 to 50,000 sets or pieces.

Parts are trimmed using trim fixtures with trim guides, an innovation developed in-house.

We use five-axis CNC trimming on routers for which all the requisite part-holding fixtures have been developed in-house.

We have two CNC Router machines with a bed size of 3.0 m X 1.5 m into 0.6 m (5 axis) and one machine with a bed size of 3.0 m X 3.0 m X 0.5 m (5 axis).

Programming is also in-house.

• Introduced Ultra Sonic Welding for plastic to plastic bonding.
• Advantage over adhesive: Easy application, reduction of cycle time.
• Cost competitive
• Increase in productivity.

MPC has an ultramodern paint booth offerring Class A surface finish to ensure a world-class appearance.

Equipped with 5 micron filters for optimal environmental impact, it offers a positive downdraft with powerful suction blowers.